logistics
Ro/Ro-loading of Rentel wind turbine nacelles
Siemens Gamesa Renewable Energy (SGRE) has now fully implemented its cutting-edge offshore logistics concept announced in late 2015: After the establishment of a blade plant in the harbor of Hull, England in 2016 and the opening of a nacelle factory in Cuxhaven, Germany in 2017, the company eliminated road transportation of large and heavy wind turbine components from factories to installation harbors. With the first load of nacelles shipped from Cuxhaven to the Belgian offshore wind power plant Rentel on the purpose-built transport ship Rotra Vente, SGRE’s Ro/Ro logistics concept is now fully functional. Compared to the former setup including road transportation and crane loading, SGRE significantly increases safety while saving approximately 20 percent in logistics costs. The concept is aligned to the offshore cost-out measures as part of the business strategy presented by Siemens Gamesa at the Capital Market Day in February.
One key element of this advanced transport solution is the efficient link between Siemens Gamesa’s offshore production locations in Cuxhaven, Germany, and Hull, England, provided by two purpose-built transport vessels. Another is the new process of loading and unloading these ships: Instead of lifting tower sections of up to 200 metric tons and nacelles weighing around 400 tons by crane, the large and heavy components are rolled on and off of these vessels. This “Roll-on/Roll-off” process is known as Ro/Ro. Siemens Gamesa has utilized this method inside its plants for many years. Based on this experience, the company’s experts further refined the concept together with deugro, an international forwarder in the capital project and heavy lift field. Tailor-made transport frames are used to store and move the nacelles. These transport structures are mounted under the bedframe of the nacelles, and can be carried by Self-Propelled Modular Transporters (SPMTs). These self-lifting, motorized units feature a large array of wheels, and are remotely controlled by experienced operators.
The two special transport vessels, each with a length of approximately 140 meters, are also operated by deugro Danmark A/S exclusively for Siemens Gamesa. The Rotra Vente, which has now been loaded in Cuxhaven can transport eight nacelles of the current Siemens Gamesa Direct Drive wind turbine at a time. The second vessel, the Rotra Mare, accommodates three complete wind turbine towers of three sections each or up to 12 rotor blades and transports them from the production facility in Hull, England, or from Aalborg, Denmark, to the respective installation port. Both vessels can also be unloaded by crane if required. This enhances the flexibility of the installation ports, which are selected according to project-specific requirements. Currently both ships use the Ro/Ro capabilities of the harbors on their routes between the UK, Denmark, and Germany to the Rentel installation port in Ostend, Belgium.
Over the next weeks, Siemens Gamesa will provide all 42 SWT-7.0-154 turbines for the Rentel offshore wind power plant. They will be preassembled and installed together with the towers and nacelles from the recently opened installation facility in the Belgian harbor of Ostend. SGRE will also service the Rentel offshore power plant from Ostend, where a service office with an additional 300 square meters of storage is currently under construction. Full commissioning of the Rentel project is expected later this year. The Cuxhaven nacelle plant will deliver the nacelles to the 588 megawatt (MW) Beatrice wind power plant and the 1,218 MW Hornsea One project, both of them located in the British North Sea.
logistics
Yılnak: Powering the Future with Reliable Wind Energy Transportation
As a pioneer in heavy transport and project logistics, Yılnak has played a crucial role in advancing the global shift toward renewable energy. With our deep-rooted passion for engineering excellence and extensive experience in transporting wind turbines and related components, we understand logistics’s critical role in the success of wind energy projects.
At Yılnak, we take pride in our expertise in delivering complex and oversized cargo to even the most challenging locations and destinations. Our specialized fleet of trucks, equipped with cutting-edge technology, ensures precise and careful handling of every transport. Our dedicated engineering teams continuously develop innovative solutions to navigate demanding routes, ensuring timely and flawless delivery of every component.
Our commitment to excellence is reflected in every project we undertake. We partner with our clients to tailor customized logistics solutions that meet their specific needs, seamlessly integrating our services into their operations. From the initial planning to final delivery, Yılnak provides a comprehensive approach that minimizes risks and maximizes efficiency. Our engineering passion drives us to continuously refine our methods, ensuring we stay at the forefront of the industry.
As we look to the future, Yılnak remains committed to advancing the wind energy sector by providing reliable transportation solutions that drive progress. Our contribution to the global pursuit of sustainable energy is not merely a service but a responsibility and a passion we wholeheartedly embrace.
Our journey with wind energy transportation is a testament to our dedication to innovation, precision, and sustainability.
logistics
Katwind Enerji: Pioneering Wind Energy Solutions with Expertise and Innovation
For the last 13 years, Katwind Enerji (www.katwind.com) has been at the forefront of the wind energy sector, specializing in composite repair services for wind turbine blades and steel structures. Our commitment to excellence and sustainable energy solutions has been a driving force in our growth and global impact.
Comprehensive Project Management Expertise
Beyond repair services, Katwind Enerji excels in project and site management within the wind energy sector. Our skilled teams have been instrumental in realizing over 2000 MW of wind energy projects nationally and internationally. Recently, despite placing second in a turnkey wind turbine procurement tender, we have been chosen by the winning company to manage site operations, affirming our site management expertise.
Strategic Growth and Market Expansion
Our service division aims to generate profit, expand into new markets, and reduce environmental pollution from fossil fuels. Operating with 10 teams, our workforce increases to 40 technicians during peak seasons. While facing competition from both local and global firms, we leverage our niche expertise and strategic investments.
We have invested in man-basket cranes and high-access platforms to support growth, enhancing our capabilities for high-altitude projects. Partnering with a crane firm, we transferred equipment rights and secured long-term access to their fleet, ensuring we remain competitive.
Preparing for International Markets
As we expand, we are getting our teams ready for international operations. We have made substantial progress in negotiations with a German company, to provide services in Germany’s wind energy sector. We are enhancing our personnel’s language skills and ensuring they meet EU qualifications, aiming to have at least two teams operational in Germany by next year.
Innovation Through Robotics and Technology
Katwind Enerji leads the way in robotic R&D initiatives, developing robots for autonomous blade and tower cleaning. We are also exploring autonomous equipment for turbine tower maintenance with ongoing R&D efforts.
We invested in a cloud-based software solution to improve operational efficiency, enabling our employees to log detailed task information from mobile devices and generating valuable data for our operations.
Resilience and Global Reach
Katwind Energy has provided project management and maintenance services across several countries, including Germany, Jordan, Croatia, Pakistan, Japan, Morocco, and Ukraine. Despite the ongoing conflict, we maintain our presence in Ukraine, securing agreements with two major turbine manufacturers and negotiating further contracts with the country’s largest wind energy investment company. Additionally, we are exploring opportunities in Uzbekistan to expand our global presence.
Expertise in Material Supply
Katwind Enerji has developed significant know-how in wind blade repair materials. Through our partnership with Rasswind (https://www.rasswind.com/en/-products–k), we meet material requests through a specialized web portal. Recently, we fulfilled three requests from Pakistan and Chile and received one from Morocco while actively
logistics
Mammoet begins assembly of world’s biggest land-based crane
SK6000 ring crane redefines modular construction methodologies across heavy industry
Mammoet, the global leader in engineered heavy lifting and transport, has started assembling the world’s strongest land-based crane, the SK6000, at its Westdorpe facility in the Netherlands.
This monumental project marks a new era in heavy lifting technology, offering unprecedented lifting capacity and reach, and opening up new construction methodologies for large projects.
The SK6000 ring crane is testament to Mammoet’s commitment to innovation, but also sustainability. The crane will offer full electric operation. This means it enables the transition to cleaner power sources while driving down the carbon impact of energy projects themselves.
The SK6000 has a maximum capacity of 6,000t, and is capable of lifting components up to 3,000t to a height of 220 meters. Its sheer lifting power allows Mammoet customers to build more efficiently in larger pieces, shrinking the logistics, integration and mobilization phases of projects.
The crane provides a huge leap forward for projects in emerging energy sectors, supporting the continued constructability of next-generation wind turbine and foundation components needed to achieve higher yields from offshore wind farms. It also unlocks new modular construction options for nuclear facilities, with increased cost-effectiveness and safety.
In the oil and gas sector, the SK6000 helps new build and expansion projects to benefit from economies of scale on a level never before seen. It builds on the design philosophy of Mammoet’s SK190 and SK350 series, which are proven in the market.
Following mobilization of all parts to Mammoet’s Westdorpe site, initial works include assembly of the crane’s base frame, power packs and control room. Mammoet’s auxiliary cranes are supporting the build, including two 250-tonne crawler cranes and a 140-tonne Gottwald mobile harbor crane.
Koen Brouwers, Project Manager for the SK6000, said:
“This is a thrilling new chapter for Mammoet and modular construction in heavy industry, as we see the SK6000 taking shape.
It will offer a hook height, outreach, and lifting capacity far in excess of any crane on the market. We are excited to bring this groundbreaking technology to our customers, helping them achieve their project goals with greater efficiency and more sustainably.”
Assembly of the SK6000 is scheduled to be completed during Q4 2024.
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